Nitinol “Live” Wire


See a “live” wire snap back into its remembered shape when it is put into hot or cold water.


  • Metal alloys
  • Crystal structures


Beaker of ice water
Beaker of near-boiling water
Bunsen burner (or candle)
“Live” Wire (nitinol wire, pronounced “night ’n all” )
Pliers or tongs


If not overheated or overextended (which may damage the wire’s unique crystal structure), the nitinol wire can perform for over 20 million cycles.


Part A. See the wire remember its straight shape

  1. Start with the Live Wire in a “straight” form.
  2. Hold one end of the wire and place it into the beaker of ice water until it is thoroughly chilled.
  3. Remove the wire and quickly use your hands to bend it into crazy shapes (or better yet, if you can, bend it while it is still in the ice water).
  4. While holding one end of the bent Live Wire, carefully dip it into the near-boiling water. The wire should instantaneously pop back straight again. Amazing that a piece of wire can “remember” and return to its original straight shape (see Figure 1).

Part B. “Train” the wire to remember a new shape
  1. Starting with the straight wire, use your hands or pliers to bend the wire at room temperature into a desired shape.
  2. While firmly holding the wire in this shape with pliers or tongs (you may need 2 pairs), heat it in a Bunsen burner flame (or candle flame) until it is just slightly red. The wire will at first “fight” and want to straighten out. (You must “train” it.) Note: Overheating will not help in this procedure and may actually damage the wire.
  3. Allow the wire to cool to room temperature, still holding it in its “trained” shape.
  4. Chill the wire by dipping it into ice water. Remove the wire from the ice water and immediately straighten it out.
  5. Using tongs, dip the wire into a near-boiling water bath.
  6. The wire should “remember” the bent shape in which you “trained” it and form back into that shape.
  7. Both Parts A and B may be repeated millions of times if the wire’s unique crystal structure is not damaged by overextending or overheating.

Correlation to Next Generation Science Standards (NGSS)

Science & Engineering Practices

Obtaining, evaluation, and communicating information
Planning and carrying out investigations

Disciplinary Core Ideas

MS-PS1.A: Structure and Properties of Matter
HS-PS1.A: Structure and Properties of Matter

Crosscutting Concepts

Cause and effect
Structure and function
Stability and change

Performance Expectations

MS-PS1-3: Gather and make sense of information to describe that synthetic materials come from natural resources and impact society.
MS-PS1-4: Develop a model that predicts and describes changes in particle motion, temperature, and state of a pure substance when thermal energy is added or removed.
HS-PS2-6: Communicate scientific and technical information about why the molecular-level structure is important in the functioning of designed materials.


The Live Wire is actually part of a class of metals known as Shape Memory Alloys (SMAs). These alloys have crystal structures that can form different shapes at distinct temperatures. The crystal structure is easily deformed at cool temperatures (see A in Figure 1 in the Procedure), and then when heated, the crystal structure returns to its original shape with great speed and force (see B in Figure 1 in the Procedure).

The Live Wire is a nickel–titanium alloy and thus is given the acronym Nitinol. Nitinol consists of nearly equal percentages of the two metals and is specially alloyed and annealed to produce a small grained, extremely uniform crystal structure. A difference of less than 1% in composition will change its transition temperature by 150 °C. Therefore, the materials require very careful formulation and processing.

The Shape Memory Effect (SME) of the nickel–titanium alloy was accidentally noticed by William Beuhler and his research team at the U.S. Naval Ordnance Laboratory in 1961. However, the first SME was discovered in 1932 by Arne Ölander, a Swedish researcher, who observed the SME of a gold–cadmium alloy. During the 1960s and 1970s, other SMAs were found. Researchers around the world studied alloys of titanium, copper, iron and gold which had this newly found property. The most successful applications have come more recently. Raychem Corporation came out with SMA pipe connectors that will shrink, thus producing a better seal in jet engines and hydraulic systems. Toki Corporation of Tokyo, Japan, improved nitinol for specific use by electrical activation. At the 1986 International Symposium on SMAs, papers were presented on possible applications including basic alloy research and development, crystal structures, medical applications (such as using SMA wires like electric muscles in robotic or prosthetic devices), product designs and manufacturing studies.

Since not all areas of SMAs have been explored, the research and interest is still growing today.


Properties of 6 mil BioMetal™ Wire, Mondo-tronics, Inc., Sunnyvale, California, 1987.

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